Electronic component appearance detection system

Electronic component appearance detection equipment

Features:: The appearance detection system of caiju technology electronic component adopts machine visual imaging technology. Based on the leading self -developed AI deep learning intelligent algorithm, the copper line involved in the production and quality inspection of electronic components PING needle quality defect detection, point -to -point quality defect detection, whether the surface character is detected, surface character OCR recognition, surface crack & scratch defect detection and other functions.

Application scenario:

Can be widely used in:

1）OCR character recognition of transformers, inverters, etc. Wind electronic components;

2）Electronic component surface scratching, cracks and other defect detection;

3）The detection of defects such as electronic component welds, excessive welding, etc.;

4）Is there any detection of copper threads on the pin of the needle;

5）Whether to detect or whether the point adhesive and whether the point of the point/too width/too little is detected.

The core visual software and system are provided by Caitou Technology, and the entire machine equipment is provided by ecological partners.

Test content

Appearance defect detection

Features

Using machine visual six -sided inspection, support dual -work access;
Based on the AI deep learning defect detection algorithm, it can efficiently import new types of defects for self -learning identification and judgment;
Support OCR character recognition of conventional English, numbers, punctuation symbols, etc., the recognition rate is ≥99%;
Support cable electronic component welding joints (or not, leakage welding, lack of welding, excessive deep tin welding, etc.), dot glue (or not), skeleton (or not cracked), magnetic core (cracks, bumps), copper wires (copper wires (bumps), copper wires (copper wires) (copper wires) (bumps), copper wires (copper wires) (copper wires (bumps) There are no naked), PING needle (or absence, or not, bending, defect) and other appearance quality defect detection, and the recognition rate is ≥99%.

Parameter

Control voltage	24V
Phase	Simplex
Product interval time	The fastest 2s interval between the two products
Module running speed	Maximum 2000mm/s
Voltage	220V
Bandwidth	100mm (can be designed according to the front -end device to design adaptation width)
Detection rate	More than 99%
Detect CT	3s/product
Equipment size	Equipment length and height of 2540mm × 896mm × 1721mm
Structure	Main stainless steel specifications, aluminum material
Monitor	15.6 inches
Air pressure	0.5~0.6Mpa
Power	1000W
Fixture design	Double clamp
Outlet	Dual -channel discharge (OK channels can be pre -stored for 20 materials for manual operation, NG channels are directly discharged)

Equipment size: unit mm

Products